A&T Industry is a contract manufacture and exporter of high quality forging parts with more than 13 years experience.
Customized available when get drawing or sample.
Quick Details
Place of Origin: |
Shandong, China (Mainland) |
Brand Name: |
AT |
Model Number: |
AT37 |
Application: |
Industrial |
Material: |
Steel |
Dimensions: |
As drawing |
Shapes: |
Complex |
Process: |
Centrifugal casting |
Heat treatment: |
Annealing/Tempering/Normalizing |
Weight range: |
Up to 5 tons |
Surface finish - Ra: |
32 - 500 μin |
Surface finish: |
Powder Coating, Galvanized, Paint, Antirust treatment |
Machining: |
CNC Vertical Lathe, Milling Drilling Machine, Machining Center |
Products: |
OEM available |
Foundry experience: |
Over 20 years |
Packaging & Delivery
Packaging Details: |
Standard wooden case pallet packing, suitable for overseas transportation, or safety exporting packing according to customers' request |
Delivery Detail: |
Normal around 30 days (based on order quantity) |
Pipe Fittings Valve Part Alloy Steel Solid Investment Casting
Welcome to Qingdao Mohe Casting Co., Ltd.
Product Description
13 Years experience on Resin Sand Casting, Investment Casting, Die Casting, Forging and Machining. Our experienced engineers can provide optimizing solution for all the process, will give you the perfect products with very good quality and reasonable price. Good quality products can help you expand the market, win the credit for your brand!
Centrifugal Casting Parts
Casting Procedure:
Centrifugal casting, sometimes called rotocasting, is a metal casting process that uses centrifugal force to form cylindrical parts. This differs from most metal casting processes, which use gravity or pressure to fill the mold. In centrifugal casting, a permanent mold made from steel, cast iron, or graphite is typically used. However, the use of expendable sand molds is also possible. The casting process is usually performed on a horizontal centrifugal casting machine (vertical machines are also available) and includes the following steps:
1. Mold preparation - The walls of a cylindrical mold are first coated with a refractory ceramic coating, which involves a few steps (application, rotation, drying, and baking). Once prepared and secured, the mold is rotated about its axis at high speeds (300-3000 RPM), typically around 1000 RPM.
2. Pouring - Molten metal is poured directly into the rotating mold, without the use of runners or a gating system. The centrifugal force drives the material towards the mold walls as the mold fills.
3. Cooling - With all of the molten metal in the mold, the mold remains spinning as the metal cools. Cooling begins quickly at the mold walls and proceeds inwards.
4. Casting removal - After the casting has cooled and solidified, the rotation is stopped and the casting can be removed.
5. Finishing - While the centrifugal force drives the dense metal to the mold walls, any less dense impurities or bubbles flow to the inner surface of the casting. As a result, secondary processes such as machining, grinding, or sand-blasting, are required to clean and smooth the inner diameter of the part.
Material |
Iron, Steel, Stainless Steel, Carbon Steel, Bronze, Brass, Aluminum, Aluminium alloy, Copper, Metals, Alloy Steel, etc. |
Casting Process |
Clay Sand Casting, Resin-bonded Sand Casting, Resin Sand Casting, Centrifugal casting |
Part size |
Diameter: 1 - 120 in.
Length: Up to 50 ft.
Weight: Up to 5 tons |
Surface finish - Ra: |
32 - 500 μin |
Tolerance: |
± 0.01 in. |
Max wall thickness: |
0.1 - 5.0 in. |
Surface Treatment |
Zinc Plating, Powder Coating, Painting, Black Oxide, Mirror Polish, etc. |
Heat Treatment |
Annealing, Quenching, Normalizing, Carburizing, Tempering |
Standard |
ASTM, GB, JIS, DIN, ISO |
Drawing Software |
Pro-E, UG, Solidworks, AutoCAD |
Advantages: |
Can form very large parts
Good mechanical properties
Good surface finish and accuracy
Little scrap generated |
Application |
Pipes, wheels, pulleys, nozzles, Engine components, pump components, appliance housing, aerospace industries, power generation industries, complex shapes turbine blades , cooling systems, equiaxed blades, triggers, hammers, military, medical industries , commercial industries and automotive industries, Engine blocks and manifolds, machine bases, gears, etc. |
Products Application:
Why choose centrifugal casting?
Centrifugal casting is used to produce axi-symmetric parts, such as cylinders or disks, which are typically hollow. Due to the high centrifugal forces, these parts have a very fine grain on the outer surface and possess mechanical properties approximately 30% greater than parts formed with static casting methods. These parts may be cast from ferrous metals such as low alloy steel, stainless steel, and iron, or from non-ferrous alloys such as aluminum, bronze, copper, magnesium, and nickel. Centrifugal casting is performed in wide variety of industries, including aerospace, industrial, marine, and power transmission. Typical parts include bearings, bushings, coils, cylinder liners, nozzles, pipes/tubes, pressure vessels, pulleys, rings, and wheels.
Company Information
Qingdao Mohe Casting is a professional casting and machining factory, the company established for more than 20 years. Our engineers and workers have more than 10 years reference working experience in this line. The professional team with rich practial experience will help you use the right process to produce the parts, lower your purchase cost, help you obtain maximize profits.
All of the products have very good quality and reasonable price. We can make resin sand casting, investment casting, die casting and forging, the products cover auto parts, machine parts, vessel parts, train parts, steam turbine machine parts and machinery parts, etc. The casting work can cast from very small part to 30 tons most.
Our company have various heavy duty machining equipment, such as 5M CNC Vertical Lathe, 4MX6M CNC Milling Machine, 2MX8M CNC Planer Machine, 2.5M CNC Vertical Lathe, 1.6M CNC Vertical Lathe, Boring Lathe, CNC Lathe and Machining Center, etc. All the products have a very good surface treatment.
The company also have ISO9000-2008, ISO9001-2000 certificates. Danfoss from Denmark and AMOS from USA cooperated with us for more than 5 years. At present, our products export to Europe, USA, Middle East, Russia, Canada and other countries.
You are welcome to visit our factory or contact us directly for future cooperation .
Inspection
We have a range of physical and chemical analysis equipments, it will guarantee all of our products have a very good quality before ship out.
Optical Spectrum Analyzer Hydraulic Universal Tester&Rockwell/Brinell Hardness Tester
Metalloscope Chemical Analysis
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Inspection Report:
After Production, we will prepare a set of inspection report, including Chemical Composition Report and Dimension Measuring Report. Report format will be as following:
Dimension Measuring Report Chemical Composition Report
Packaging & Payment
Packaging: Wooden Cases/Pallet or according to customer's requirements.
Shipment terms: FOB,CIF,CNF
Payment of tooling and samples:
50% deposit in advance, balanced after samples confirmed. If samples are small, samples will be free of charges.
Payment of goods:
First time cooperation, 30% deposit in advance, balanced to be paid before delivery. In the after days, 30% deposit in advance, balanced against copy B/L.
Pipe Fittings Valve Part Alloy Steel Solid Investment Casting
ABOUT US:
As your one-stop source, AT PRECAST,we design, manufacturer and distribute precast concrete accessories including the Lifting Systems and Anchoring systems Coil and Ferrule Inserts. for Concrete and Prefabricated area.
As a leader in developing concrete accessory products, our main goal is to produce products that are safer, faster and more cost efficient.
With more than totally 50 years working experience, our entire staff is dedicated to provide you with the best customer service and competitive prices. Our sales force are able to answer your questions quickly and offer you technical support .
Assurance:
100% quality manufacturing.
We guarantee that our products meet your supplied specifications
Extremely competitive pricing
Delivery to your port or front door
4 ---- 8 week lead times
We handle all paperwork
Partial container orders
Flexible payment options
Unique tooling options
Full range of packaging options from bulk to retail ready
Complete testing services available
FAQs:
1. Where is your location?
We are located in Qingdao City of China and are closed to Airport. It takes 30minuts by car from Liuting Airport our company.
2. How long has the company been established?
AT INDUSTRY was established in 2009. There is 6 years exporting experiences.
3. How many employees do you have?
Administration / sales 4
Engineering / design as our partner 8
Production as our partners 120
Quality assurance / inspection 10
4. Which countries do you export to?
U.S.A, Germany, France, Italy, UK, Brazil, Middle east of Asia, Thailand,
5. What proportion of your goods are exported?
100% of our production are exported to all over the world.
6. How long does it take to receive samples?
a) Pattern:30-45days after order
b) Sample:30days after pattern finishing.
c) The lead time is the general production period and does not include the transportation time.
7. New product development process
Got tooling order and sample order with 50% deposit---Hold a meeting with the relation dept. to ensure the developing schedule---Design pattern, fixture and gauge and making them in our house---mold steel buying---Machining---Inspection---Send out the sample with initial inspection report.
8. How long is the manufacturing lead time?
Mass Production: 90days after sample approval by yours.
The lead time is the general production period including the transportation time.
We could make some special production arrangement effectively if customer has urgent need.
9. What basis can we buy goods?
We generally offer customers prices FOB& CIF (Carriage, Insurance & Freight). The CIF includes the freight cost to your nominated sea port.
We do provide clearance of goods which needs to be handled by a local freight forwarder.
All local costs and taxes are the responsibility of the buyer. We are happy to offer advisement on shipping if required.
10. What are the payment terms?
Payment terms are negotiable and will improve for long term customers.
During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.
Production orders can be negotiable. We prefer 50% deposit and the balance by T/T before sails. But sometimes T/T 30 days after sails would also acceptable.
11. Which currency can we buy in?
We can deal in USD / Euro currency / GBP.
12. How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks. It takes about 2 weeks to east coast and 3 weeks to west coast US ports. All sea goods are shipped from Qingdao Port.
13. How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.
14. Can we visit the factory to conduct an audit?
Yes, you are welcome to visit our partner factory by prior agreement.
15. How do we retain client confidentiality?
We are happy to sign Confidentiality Agreements with customers and will honor them.
16. Which languages do we do business in?
Although we do business with many countries around the world, we can only communicate effectively in Chinese English.
All information supplied should therefore be supplied in this form.
17. Is there a minimum volume of business required to conduct international purchasing?
There are no minimum volumes, but the prices of the goods, plus the fixed costs of importing makes it more economical to buy in high volumes. All potential customers will be assessed on an individual basis to determine if it appears a viable option for all parties to develop a relationship.
18. What type of parts you are specialized in?
Our business contains two areas,
one is for construction precast including lifting system, rigging hardware metal parts.
Another is customized metal business of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which kind of equipments do you have?
Forging friction press 160Ton, 300Ton, 630Ton, 1200Ton
Casting furnace of 200kg, 500kg,1000kgs, 2000kgs
Press of 63ton, 120tons
CNC Machining center
CNC Vertical Lathe
CNC Lathe center
Boring machine
Drilling machine